Table of Contents
1.0 INTRODUCTION........................................................................................................1
1.1 Unpack................................................................................................................................................. 1
1.2 Check Order....................................................................................................................................... 1
1.3 Serial Numbers................................................................................................................................... 1
2.0 FEATURES..............................................................................................................2
3.0 INSTALLATION ........................................................................................................3
3.1 Control Unit Mounting and Power Hook-up ................................................................................ 3
3.1.1 Converting to 220 Vac Power .............................................................................................4
3.2 Oxygen Cell Installation................................................................................................................... 5
3.2.1 Oxygen Cell Installation Inside of Control Unit..............................................................5
3.2.2 Remote Sensor Assembly Wiring.........................................................................................6
3.2.2 Oxygen Cell Installation for Remote Sensors ...................................................................7
3.2.3 Oxygen Gain Adjustment......................................................................................................7
3.2.4 Circuit board Removal .........................................................................................................7
3.3 Relay Outputs..................................................................................................................................... 8
3.3.1 Non-Latching Relays.............................................................................................................9
3.3.2 Latching Relays......................................................................................................................9
4.0 OPERATION..........................................................................................................10
4.1 Rough Test........................................................................................................................................ 10
4.2 Precautions Regarding the Cell..................................................................................................... 10
4.3 Atmospheric Pressure Variations.................................................................................................. 10
4.4 Temperature Variations.................................................................................................................. 10
5.0 MAINTENANCE......................................................................................................11
5.1 Cell Aging......................................................................................................................................... 11
5.2 Cell End-of-Life............................................................................................................................... 11
5.3 Circuit Alignment ............................................................................................................................ 11
5.4 Circuit Breakers / Fuse................................................................................................................... 13
6.0 ISA-40M SPECIFICATIONS .....................................................................................14
7.0 SERVICE INFORMATION ..........................................................................................14
7.1 Replacement Part Numbers ........................................................................................................... 14
7.2 Return for Repair............................................................................................................................. 15
8.0 WARRANTY.......................................................................................................16
List of Illustrations
FIGURE 1: ISA-40M CONTROL UNIT EXTERIOR.............................................................................2
FIGURE 2: MOUNTING DIMENSIONS..............................................................................................3
TABLE 1: POWER SUPPLY WIRING ..............................................................................................3
FIGURE 3: OXYGEN CELL INSTALLATION......................................................................................5
TABLE 2: REMOTE SENSOR ASSEMBLY WIRING............................................................................6
FIGURE 4: INTERIOR VIEW OF SENSOR ASSEMBLY.........................................................................6
FIGURE 5: REMOTE SENSOR OXYGEN CELL INSTALLATION (OPTIONAL)............................................7
FIGURE 6: UTILIZING THE RELAY CONTACTS.................................................................................8
TABLE 3: NON-LATCHING RELAY WIRING.....................................................................................9
TABLE 4: LATCHING RELAY WIRING............................................................................................9
FIGURE 7: LOCATION OF CIRCUIT BOARDS, TEST POINTS AND POTENTIOMETERS .............................11
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